Hybrisol® – Biogas upgrading

Upgrade biogas to grid-quality biomethane, robust to Ammonia (NH₃), Volatile Organic Compounds (VOCs) and terpenes, with ultra-low methane slip.

Grid-spec biomethane, steady costs

Reliable biomethane with predictable OPEX

Hybrisol® upgrades raw biogas to grid-quality biomethane using absorption. It removes CO₂ and co-removes Ammonia, Volatile Organic Compounds (VOCs) and terpenes while drying the gas and keeping methane slip low. All in one single step.

Why upgrade with Hybrisol® (at a glance)

  • Robust to contaminants: Tolerates day-to-day swings in Ammonia, Volatile Organic Compounds (VOCs), terpenes (often found in residue from conifers, tea and eucalypt trees, citrus fruits).
  • Grid-quality output: Deep CO₂ removal, low dew point drying, and ultra-low methane slip deliver a stable, spec-compliant biomethane stream.
  • Lower whole-plant cost: Fewer upsets, less consumables, smaller upstream polishing = lower CAPEX & OPEX.
  • Complete line with Laminol®: Pair Hybrisol® (upgrading) with Laminol® (H₂S removal) for end-to-end treatment.

Typical applications

  • Biogas plants upgrading to biomethane (grid injection or on-site use) – tailored for 250 Nm³/h (10 GJ per hour) and above.
  • Sites with variable feedstock (manure, organic waste) where Ammonia (NH₃) and Volatile Organic Compounds (VOCs)/terpenes fluctuate.
  • Operators replacing or downsizing high-pressure membrane/PSA trains to stabilize OPEX and gas quality.

Performance & integration (indicative)

  • Biomethane quality: grid-spec CH₄ with ultra-low methane slip and low dew point (project-set targets).
  • Contaminant control: Ammonia (NH₃), Volatile Organic Compounds (VOCs), terpenes co-removed in the absorber; H₂S handled upstream by Laminol®.
  • Modularity: engineered from a few-hundred to multi-thousand Nm³/h with parallel trains for growth and turn-down flexibility.
  • Utilities: heat-integrated regeneration; low pressure gas path minimizes compression work.

(Exact numbers are tailored per project; we design for your feed composition, turndown, and grid/plant specs.)

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Nicola Donato

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Why Hybrisol?

How Hybrisol® compares to common alternatives

  • Membranes: typically require prior removal of ammonia, siloxanes, H₂S and VOCs; can show medium/high methane slip and often need multiple stages to reduce methane slip. Hybrisol® absorbs CO₂ and co-removes basic/organic contaminants at low pressure, cutting pre-treat complexity and slip risk.
  • Pressure swing adsorption: sizeable footprint; requires sour gas compressor; needs separate removal of H₂S, water, oxygen, heavier hydrocarbons, siloxanes; slip can be medium/high without extra measures. Hybrisol® achieves low slip and stable quality in a compact absorber + regenerator loop.
  • Amine systems: can deliver pure CO₂ but do not remove VOCs and terpenes. Hybrisol® avoids these solvent-specific issues by design while delivering grid-quality biomethane.

Hybrisol® + Laminol®: the complete package

Pair Laminol® (high-load H₂S removal to < ppm-level targets) with Hybrisol® (CO₂ removal + drying + Ammonia (NH₃)/Volatile Organic Compounds (VOCs)/terpenes control) for a single, integrated line that stays on-spec through feed swings, with lower CAPEX/OPEX than a high-pressure route.

Questions?

Nicola Donato

Do you prefer a personal phone call or a message through LinkedIn? Don’t hesitate to get in touch!

Send me an email

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Benefits

Benefits of Hybrisol® Biogas upgrading

These benefits show where performance and cost gains appear in practice. Add them to quantify energy, uptime and maintenance improvements across the line.

Benefit tabs

Chemistry that handles Ammonia/Volatile Organic Compounds (VOCs)/terpenes

Hybrisol®’s liquid phase absorbs CO2, Ammonia (NH₃) and co-captures Volatile Organic Compounds (VOCs), mercaptans, carbonyl sulfide, and terpenes to the design limit, so you avoid oversizing upstream carbon beds and frequent changeouts. That tolerance is a key difference to membrane systems, which typically need those species removed before separation.

Low dew-point biomethane

Absorption removes both CO₂ and H₂O; field data show water content can be driven very low, which trims or eliminates downstream refrigeration dryers.

Less flare, lower CH₄ losses

Hybrisol® targets low methane slip in the main step, rather than recovering it later. This means no methane recovery step is required and no methane is lost by flaring.

Simpler pre-treat, smaller plot

With membranes/PSA, you often need extensive pre-treatment (water, ammonia, siloxanes, H₂S, VOCs) modules to reach spec. Hybrisol® removes CO₂ and handles key contaminants in one absorber, shrinking the pre-treat footprint and CAPEX.

Modular capacity for growth

Hybrisol® is delivered in modules sized to your flow rate and turndown; parallel trains add capacity without disrupting operating practices. Comparative CAPEX scaling charts help select the best layout for your size range.

Hybrisol®’s liquid phase absorbs CO2, Ammonia (NH₃) and co-captures Volatile Organic Compounds (VOCs), mercaptans, carbonyl sulfide, and terpenes to the design limit, so you avoid oversizing upstream carbon beds and frequent changeouts. That tolerance is a key difference to membrane systems, which typically need those species removed before separation.

Absorption removes both CO₂ and H₂O; field data show water content can be driven very low, which trims or eliminates downstream refrigeration dryers.

Hybrisol® targets low methane slip in the main step, rather than recovering it later. This means no methane recovery step is required and no methane is lost by flaring.

With membranes/PSA, you often need extensive pre-treatment (water, ammonia, siloxanes, H₂S, VOCs) modules to reach spec. Hybrisol® removes CO₂ and handles key contaminants in one absorber, shrinking the pre-treat footprint and CAPEX.

Hybrisol® is delivered in modules sized to your flow rate and turndown; parallel trains add capacity without disrupting operating practices. Comparative CAPEX scaling charts help select the best layout for your size range.

Unique Selling Points

Key Advantages

Choose Hybrisol® to stay on spec when the feed moves. Low slip and right-sized pre-treat keep both CAPEX and OPEX under control.

Tolerant to contaminants

Built-in drying

Low methane slip

Lower whole-plant CAPEX/OPEX

Full solution with Laminol®

Carbon Capture for small and medium enterprises

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Frequently asked questions

Need more clarity?

Below you’ll find quick answers to the questions we hear most, from feed-gas limits to maintenance routines. Expand any item for details; if you don’t see your question, our engineers are one click away.

All frequently asked questions

Short answer: No. Hybrisol®’s absorption chemistry neutralises/removes NH₃ in the liquid phase, so normal NH₃ swings don’t push you off spec. By contrast, membrane trains typically require ammonia removal upstream to protect membranes and limit slip. This is a major reason Hybrisol® keeps pre-treat right-sized.

Not typically. Because Hybrisol® co-handles VOCs and terpenes inside the absorber and is tolerant to variation, upstream polishing is tailored to your case. Often not needed or if needed it can run with fewer changeouts and lower consumables over the year. This is based on experience across different industry but each application should be carefully considered before full scale deployment.

Absorption removes H₂O with CO₂, delivering a low dew point stream. In comparable absorption schemes, water can be reduced to trace levels, which often minimises or removes the need for a separate refrigeration dryer. Your final dryer choice depends on grid spec and climate, but the absorber already does most of the drying work.

Hybrisol® targets low slip in the main step. Membranes and PSA frequently show medium/high slip, then add modules to recover it. That extra recovery hardware increases complexity and can raise OPEX. Hybrisol®’s approach keeps product in the pipeline and reduces flare hours.

Yes, modules are sized to duty, with parallel trains for expansion and turn-down. Comparative CAPEX scaling helps pick the right layout for 250–1000+ Nm³/h classes and beyond; we engineer to your spec, utilities and footprint.

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