Carbonated Beverages
On-site capture and conditioning turns CO₂ into a controllable utility for fillers and packers. Hold dissolved CO₂, foam and headspace dosing inside spec, cut emergency drop-ins, and keep flavour profiles steady shift after shift.
Stable carbonation and headspace dosing, every shift
Reliable CO₂ for consistent taste and uptime
Beverage lines run on repeatability. When delivered CO₂ is late or variable, dissolved CO₂ targets drift, foam behaviour changes and headspace dosing slips. Operators start tweaking set points, changeovers take longer to recover after CIP and small variances ripple through the schedule.
Quality teams are asked to explain taste and foam differences that do not correlate with recipes or ambient conditions. Records are patchy when the incoming CO₂ is inconsistent, so root-cause reviews take longer. Procurement faces spot buys and rush fees that make OPEX unpredictable and complicate budgeting for seasonal campaigns.
How GG&L fixes it
GG&L turns CO₂ from a volatile purchase into a managed utility. A compact capture skid ties into your boiler or CHP, purifies the stream to a clean, spec-consistent CO₂ supply and feeds a buffer sized to your run profile. The layout respects hygiene routes and existing utilities; commissioning is short; monitoring is built in so operators work with simple set points while QA gets the trend logs it needs.
What changes in day-to-day work
With a steady internal source the filler sees predictable pressure and dryness, lines return to rate faster after changeovers and campaign plans hold more often. Quality has clearer data for audits, procurement has fewer urgent purchases and management sees fewer delivery-related stoppages across the month.
Reliable CO₂ for consistent taste and uptime
Beverage lines run on repeatability. When delivered CO₂ is late or variable, dissolved CO₂ targets drift, foam behaviour changes and headspace dosing slips. Operators start tweaking set points, changeovers take longer to recover after CIP, and those small variances ripple through the schedule. QA is then asked to explain taste/foam differences that don’t match the recipe or ambient conditions, while procurement faces spot buys and rush fees that make OPEX unpredictable.
On-site capture and purification turns CO₂ into a managed utility. A compact skid ties into your boiler or CHP, cools and conditions the stream, removes moisture/particulates, and delivers a clean, spec-consistent CO₂ supply to a right-sized gaseous buffer. Where footprint is tight or multiple halls need stock, add liquefaction for compact storage and inter-building transfers. The layout respects hygiene routes; commissioning is short; and monitoring is built-in so operators work with simple set points while QA gets audit-ready sampling and trend logs. Integration to PLC/SCADA keeps alarms and trends in the systems your teams already use.
In daily operation, stable pressure, composition and dryness keep carbonation and headspace dosing inside spec, lines recover faster after changeovers/CIP, and delivery-related stoppages fall. If you also recover fermentation CO₂, a priority/blending header with automatic switchover uses recovery when available and the capture baseline when it isn’t, holding filler set-points steady and giving QA one coherent evidence trail as the mix changes through the shift.
What you gain
- Stable carbonation and headspace that support taste, foam and shelf life.
- Buffers + optional liquefaction to ride peaks, place compact inventory and simplify moves between buildings.
- Hygienic tie-ins, fixed sampling and logged trends for fast audits and investigations.
- Predictable OPEX and fewer emergency purchases, with controls and alarms tied into PLC/SCADA.
Questions?
Nicola Donato
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From idea to final delivery
Our complete process at a glance
This visual guide walks you through each phase, showing how we turn concepts into results.
How Our Carbon Capture Works
Step-by-step
Galloxol® makes carbon capture practical by following a clear, structured approach. From quenching to final purity check, each step is designed to ensure maximum CO₂ recovery, seamless integration with your process, and long-term operational reliability.
Routing CO₂ from flue gas
Hot flue gas from your boiler, kiln, CHP or process line is routed into the capture system. We size the inlet to your temperature, flow and composition.
Quench or Flue-gas condensing
Controlled quench drops temperature fast; condenser stage removes moisture and acid vapour as well as remaining dust.
Absorb and regenerate
In the absorber, solvent selectively captures CO₂. The rich solvent is regenerated to release product CO₂; lean solvent returns to the loop for continuous, stable operation.
Buffer storage
Spec-clean CO₂ is buffered as gas to ride through peaks and start–stop cycles. Online analysers and auto-divert protect quality and simplify audits.
(Optional) Liquefaction (enable long distance transport)
When compact inventory or tanker loading is needed, the liquefaction module condenses CO₂ to liquid and holds it in insulated vessels, small footprint, predictable supply.
Distribution (internal lines or tanker loading)
Use CO₂ on-site (MAP, freezing, mineralisation, CAS, e-fuels) or load to tankers for transfer. On-site CO₂ reduces dependence on external deliveries and price swings.
Yield impact
Continuous QA traceability
With 24/7 logging and batch-aligned sampling, CO₂ quality is traceable for every lot: no gaps, no guesswork. Investigations close faster because the evidence pack (limits, alarms, samples) is already in your historian.
That continuity shortens release-to-run decisions and reduces hold time. QA spends less time chasing records, and production keeps its planned pace.
Unique Selling Points
Key Advantages
On-site CO₂ gives beverage teams tighter control over taste, foam and headspace, without changing recipes or line layouts. These are the quick reasons producers run a fit check first and keep the plant focused on planned rates.
On-site CO₂ supply
Predictable costs
Fast commissioning
Modular growth
Benefits
Benefits for beverage producers
Below are the day-to-day gains your operators, QA and planners will notice when CO₂ runs as an internal utility instead of a variable purchase. The points are specific to beverage lines where carbonation, foam and headspace are spec driven and where campaign runs and seasonal peaks stress delivery-based supply.
Hold carbonation windows across SKUs
A clean, spec-consistent CO₂ stream keeps dissolved CO₂ targets inside the band across warm and cold days and across brand switches. Because pressure and dryness are stable, the filler needs fewer manual nudges and yesterday’s set-points produce today’s result. QA spends less time chasing subtle differences in mouthfeel and foam that used to trace back to variable gas. Over a campaign, this protects taste consistency and reduces rework.
When dissolved CO₂ targets stop drifting, product changes need fewer trial packages to dial in foam and mouthfeel. This preserves caps, labels and labour that would otherwise be consumed by test runs. It also tightens yield because giveaway from over-carbonation falls.
Reduce rework and keep planned rates
Headspace dosing and carbonation respond to supply condition. With a buffer and controlled delivery, fobbing events drop, under-fills decline and lines recover faster after changeovers or CIP. Valve behaviour is predictable so the filler runs closer to its planned rate. Planners see cleaner OEE trends and fewer schedule changes during seasonal spikes or promotions.
Stable headspace dosing decreases the frequency of short fills and re-caps, which reduces rework loops and keeps conveyors clear. Because the filler’s behaviour is predictable, maintenance can plan micro-stops for checks instead of emergency support during peaks.
Blend with recovery to protect packaging uptime
Fermentation recovery varies with tank, timing and temperature. On-site capture provides the spec-consistent baseline and tops up when recovery dips, which keeps packaging within spec without emergency purchases. Automatic switchover and clear alarms reduce operator workload. The practical outcome is fewer CO₂-related waits and a packaging department that runs to plan even when the brewhouse is focused elsewhere.
The baseline from on-site CO₂ means you can schedule tank cleaning and yeast harvest without risking packaging. Operators focus on a single supply panel instead of juggling cages and changeovers. This lowers stress during seasonal promotions when lines must run long hours.
Design that supports hygiene and traceability
Placement respects hygiene routes, stainless selections are used where needed, and pipe runs are easy to inspect and service. Continuous monitoring and defined sampling points create a traceable record for audits and investigations. When anything drifts, trend logs make the cause visible and document the fix. Compliance becomes a routine output of the system rather than a separate effort.
Routing respects hygiene zones so sanitation teams do not need new detours. Sampling points and labels are placed at eye level and documented in the hygiene map. Trend logs include timestamps and operator notes so QA can reconstruct events without walking the floor.
Be ready for campaigns and seasons
A gaseous buffer sized to your run profile gives headroom for campaign peaks and seasonal lifts. Optional liquefaction stores more in less space and simplifies moves between buildings. Level alarms and automatic changeover make the added inventory easy to manage. The benefit is fewer urgent purchases and a calmer week for production planning when demand spikes.
Inventory levels are visible on HMI and can be alarmed to the planner’s phone or SCADA, so buffers are managed proactively during promotions and seasonal peaks. Liquefaction lets you stage compact stock near peak-line halls and move it internally by routine. The result is fewer late-evening phone calls to locate cylinders and more predictable line start times.
Scale capacity without retraining the plant
Start with a single skid and add capacity as volumes grow or new formats launch. Storage and compact handling can expand without reworking utilities. Upgrades are scheduled outside peak production to keep downtime low. Because the control philosophy stays the same, operators do not need to relearn routines, so quality and uptime gains persist as you scale.
As you add lines or formats, operators see the same screens and set the same control points. This protects past training investment and helps new crew members become productive faster. The performance you banked on one line transfers cleanly to the next.
A clean, spec-consistent CO₂ stream keeps dissolved CO₂ targets inside the band across warm and cold days and across brand switches. Because pressure and dryness are stable, the filler needs fewer manual nudges and yesterday’s set-points produce today’s result. QA spends less time chasing subtle differences in mouthfeel and foam that used to trace back to variable gas. Over a campaign, this protects taste consistency and reduces rework.
When dissolved CO₂ targets stop drifting, product changes need fewer trial packages to dial in foam and mouthfeel. This preserves caps, labels and labour that would otherwise be consumed by test runs. It also tightens yield because giveaway from over-carbonation falls.
Headspace dosing and carbonation respond to supply condition. With a buffer and controlled delivery, fobbing events drop, under-fills decline and lines recover faster after changeovers or CIP. Valve behaviour is predictable so the filler runs closer to its planned rate. Planners see cleaner OEE trends and fewer schedule changes during seasonal spikes or promotions.
Stable headspace dosing decreases the frequency of short fills and re-caps, which reduces rework loops and keeps conveyors clear. Because the filler’s behaviour is predictable, maintenance can plan micro-stops for checks instead of emergency support during peaks.
Fermentation recovery varies with tank, timing and temperature. On-site capture provides the spec-consistent baseline and tops up when recovery dips, which keeps packaging within spec without emergency purchases. Automatic switchover and clear alarms reduce operator workload. The practical outcome is fewer CO₂-related waits and a packaging department that runs to plan even when the brewhouse is focused elsewhere.
The baseline from on-site CO₂ means you can schedule tank cleaning and yeast harvest without risking packaging. Operators focus on a single supply panel instead of juggling cages and changeovers. This lowers stress during seasonal promotions when lines must run long hours.
Placement respects hygiene routes, stainless selections are used where needed, and pipe runs are easy to inspect and service. Continuous monitoring and defined sampling points create a traceable record for audits and investigations. When anything drifts, trend logs make the cause visible and document the fix. Compliance becomes a routine output of the system rather than a separate effort.
Routing respects hygiene zones so sanitation teams do not need new detours. Sampling points and labels are placed at eye level and documented in the hygiene map. Trend logs include timestamps and operator notes so QA can reconstruct events without walking the floor.
A gaseous buffer sized to your run profile gives headroom for campaign peaks and seasonal lifts. Optional liquefaction stores more in less space and simplifies moves between buildings. Level alarms and automatic changeover make the added inventory easy to manage. The benefit is fewer urgent purchases and a calmer week for production planning when demand spikes.
Inventory levels are visible on HMI and can be alarmed to the planner’s phone or SCADA, so buffers are managed proactively during promotions and seasonal peaks. Liquefaction lets you stage compact stock near peak-line halls and move it internally by routine. The result is fewer late-evening phone calls to locate cylinders and more predictable line start times.
Start with a single skid and add capacity as volumes grow or new formats launch. Storage and compact handling can expand without reworking utilities. Upgrades are scheduled outside peak production to keep downtime low. Because the control philosophy stays the same, operators do not need to relearn routines, so quality and uptime gains persist as you scale.
As you add lines or formats, operators see the same screens and set the same control points. This protects past training investment and helps new crew members become productive faster. The performance you banked on one line transfers cleanly to the next.
Carbon Capture for small and medium enterprises
Looking to capture and reuse your own CO₂ ?
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Client success
Real results in real workplaces
Customers use our systems to secure CO₂ supply, stabilise operating costs and recover more energy from existing assets. Explore our cases to see how similar plants solved supply risk and improved performance.
Proven Impact
Cut carbon, grow margins
Frequently asked questions
Need more clarity?
Below you’ll find quick answers to the questions we hear most, from feed-gas limits to maintenance routines. Expand any item for details; if you don’t see your question, our engineers are one click away.
All frequently asked questionsYes. We align sampling plans, trend logs, and certificate packs with your beverage QA standards and HACCP. Tie-ins use hygiene-appropriate routing and materials, and we place fixed sampling points where technicians can verify lots without creating extra foot traffic in high-risk zones.
All records (limits, alarms, samples) are batch- or campaign-aligned and exportable for audits, so deviations are easy to pinpoint and close. You gain transparency without adding manual admin to the line.
Yes. A priority/blending header with automatic switchover manages the preferred source while holding pressure and set-points steady for the filler and MAP mixers. Interlocks and alarms prevent pressure shocks, and trend logs document the blend for full traceability.
This hybrid approach lets you maximise internal recovery when available and rely on capture as a stable, spec-consistent baseline. QA sees one coherent evidence trail, even as the supply mix changes through the shift.
Stable pressure, composition, and dryness keep dissolved CO₂ and headspace dosing in band, which reduces fobbing, underfill/overfill, and hold events. Lines recover to set-point faster after CIP and changeovers, so operators spend less time trimming and more time at rate.
Because you’re not dependent on deliveries, planning is calmer and more resilient. It’s both a quality lever (repeatable taste/foam) and a logistics lever (fewer emergency drop-ins), which protects throughput and first-pass yield.
We set pressure, composition and dryness (dew point) to your internal limits and verify with inline analysers plus fixed sampling points. That keeps carbonation and headspace dosing predictable at the filler and on MAP lines.
Results are logged by batch or campaign so QA can trace any deviation quickly. Acceptance criteria and test frequency align with your existing SOPs/HACCP.
Most beverage sites start with a gaseous buffer for fillers and MAP; we add liquefaction where footprint is tight or multiple halls need compact inventory. Liquid storage also supports long pipe runs without pressure swings.
If you need dry ice for cold-chain, the same quality backbone can feed a pelletiser. Inventory levels and alarms keep production and logistics synced during promotions and seasonal peaks.
A priority/blending header with automatic changeover holds set-points if the primary source dips. You can keep a delivered backup tied in behind interlocks, so the switch is smooth and traceable.
Buffers are sized to ride through short upsets and planned work. For longer events, the switchover procedure and restart checklist protect QA evidence and line speed.
Tie-ins and routing respect hygiene zones, with cleanable materials, appropriate seals and minimal crossings of high-risk areas. Sampling is placed outside sensitive zones to reduce traffic where it matters.
Safety provisions include gas detection, ventilation, relief/isolations and alarmed levels. We document these in the handover pack so EHS can close permits and drills without extra admin.
Skids are compact and planned for clear service access; we’ll give you typical weights, pad sizes and aisle clearances for layout review. Acoustic enclosures and placement keep noise within your site limits.
Utilities are standard (power, cooling, steam/hot water as applicable). We’ll confirm tie-in points and peak/average loads so Facilities can plan without surprises.
OPEX is mainly energy and consumables (filters/polish where used). Heat-smart operation and data-based changeouts keep monthly costs predictable and avoid rush fees.
Maintenance is set to your windows: inspection points are accessible, and spare kits are kitted. Trends guide interventions, so you protect outlet quality without over-servicing.
Most work is pre-fabricated. On site we complete tie-ins, prove interlocks and run performance tests against your spec. We train operators on start/stop, sampling and basic troubleshooting.
Handover includes SOPs, alarm limits and a restart checklist after CIP/changeover. The goal is a short cut-over and a quick return to planned line speed, with QA evidence ready from day one.
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