Biogas Industry

Upgrade raw biogas to biomethane with high methane recovery, low operating cost, and saleable food-grade CO₂. Modular units for grid, CNG, LNG, or onsite use.

Proven technology for high-yield biomethane and monetized CO₂

Biogas Upgrading to biomethane

Biogas is moving from waste-to-energy to a core part of the renewable gas mix. Policy support and market prices make upgrading to biomethane (RNG) highly attractive, while side streams like high-purity CO₂, heat, and condensate now carry clear commercial value.

We deliver proven-at-scale technology that lifts methane recovery, lowers operating cost, and produces clean, food-grade CO₂ so you can capture more value and speed the sustainable transition.

Process integration and smart controls keep energy per upgraded Nm³ low while protecting uptime. Front-end polishing removes H₂S, moisture, and siloxanes, and closed-loop control maintains purity during feed fluctuations. SCADA monitoring supports predictive maintenance, smoother startups, and stable compliance at variable loading.

Commercially, you can match output to grid injection, CNG or LNG, or onsite use and stack value with certificate revenues. Clean CO₂ can be buffered or liquefied for food and industrial offtakers, creating an additional income stream. Modular trains let you start at 300 to 5,000 Nm³/h and expand as substrates and contracts grow, with performance guarantees available.

For plant owners and developers

  • Lowest cost per Nm³ biomethane through efficient separation and heat integration
  • Revenue stacking from certificates, CO₂ offtake, and power or heat recovery
  • Modular capacity from compact farm units to large multi-train plants
  • Flexible offtake for grid, CNG or LNG, or onsite use

Typical specification band

  • Raw biogas flow: 300 to 5,000 Nm³/h, scalable higher with multiple trains
  • Biomethane purity: 96 to 99 percent CH₄, pipeline or CNG spec ready
  • Methane recovery: typically 98 to 99 percent plus, low slip designs
  • CO₂ product: 99 percent purity or higher, conditioning or liquefaction optional
  • Integrations: H₂S and siloxane polishing, compression, drying, odorization, metering, SCADA

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Nicola Donato

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From idea to final delivery

Our complete process at a glance

This visual guide walks you through each phase, showing how we turn concepts into results.

99% methane recovery

with Galloxol® supply

Yield impact

More biomethane from every Nm³

High-selectivity separation and robust polishing convert more raw biogas into sellable biomethane while keeping slip very low. Stable, on-spec output strengthens certificate revenue and reduces off-take penalties. The higher recovery improves energy sold per Nm³ of feed, supports stronger carbon-intensity scores under certification schemes, and makes production planning more predictable across seasonal feed changes.

A higher recovery rate also unlocks more value from side streams. Clean CO2 can be buffered or liquefied for sale, while flexible setpoints and ramp rates let you match output to grid, CNG or LNG demand. With tighter control during feed swings, you limit flaring, protect equipment health, and keep weekly and monthly yield closer to plan.

Unique Selling Points

Key Advantages

Turn raw biogas into dependable revenue with a system designed for efficiency, uptime, and scale. Our upgrading technology delivers high methane recovery at low operating cost, while integrated polishing and controls keep specification stable when feed quality changes. Pair biomethane sales with clean, food-grade CO₂ offtake to stack value, and expand capacity with modular trains as substrates and contracts grow.

High methane recovery

Low operating cost

Monetizable food-grade CO₂

Modular and scalable

Grid, CNG, LNG, or onsite ready

Proven at scale with guarantees

Benefits

Benefits of Galloxol® in Biogas Upgrading

Build a project that performs on paper and on the ground. These benefits focus on day-to-day reliability, compliant operations, and practical integration so your plant delivers predictable output and bankable revenue.

Benefit tabs

Secure supply and uptime

Design for resilience keeps the plant producing through feed swings and planned maintenance. Buffer vessels, smooth start sequences, and permissive operating windows help you stay on spec even when digester output varies through the day or across seasons. Operators get a stable biomethane stream that is easier to schedule and sell.

Redundant critical components and remote diagnostics shorten interventions. When something needs attention, alarms are actionable, parts are standardised, and procedures are clear, so downtime is measured in hours, not days.

Compliance made practical

Meeting gas grid, CNG or LNG specifications is only part of the job. Records, trend logs, and calibration trails matter for auditors and for internal governance. With built-in data capture and reporting hooks, you can show exactly how the plant held purity, dew point, and odorisation within limits.

Clear operating envelopes and interlocks help teams avoid off-spec production. Training materials and commissioning checklists support handover so that compliance is not just achieved at start-up but maintained through normal staffing changes.

Stronger Revenue Certainty

Predictable output improves the economics of certificates and offtake contracts. When methane recovery is consistent and slip is low, each delivered Nm³ carries the value you contracted for, which stabilises cash flow and reduces disputes.

Commercial flexibility helps you place product where it pays best. If grid pricing softens, CNG or LNG loading can absorb output. If storage fills, controls can throttle to a profitable level without sacrificing long-term health of the equipment.

Smooth Site Integration

Upgrading has to fit your site’s realities, not the other way around. We plan tie-ins to digesters, flare, and power units with clear battery limits, utility balances, and heat integration that actually reduces your OPEX. Layouts account for crane access, traffic flows, noise, zoning, and ATEX or equivalent hazardous areas. Odorization skids, metering, and grid interconnects are specified alongside drainage, condensate handling, and frost protection so civil and mechanical teams can build once and build right.

Controls and data live where your operators already work. SCADA tags, alarm philosophies, and permissives align with your standards, while vendor packages are harmonized into one cause-and-effect matrix. We phase construction to minimize downtime, provide P&IDs and cable schedules that match what is installed, and hand over with training, spares lists, and commissioning checklists. The result is an upgrade that plugs in cleanly, starts up smoothly, and remains maintainable for the long haul.

Design for resilience keeps the plant producing through feed swings and planned maintenance. Buffer vessels, smooth start sequences, and permissive operating windows help you stay on spec even when digester output varies through the day or across seasons. Operators get a stable biomethane stream that is easier to schedule and sell.

Redundant critical components and remote diagnostics shorten interventions. When something needs attention, alarms are actionable, parts are standardised, and procedures are clear, so downtime is measured in hours, not days.

Meeting gas grid, CNG or LNG specifications is only part of the job. Records, trend logs, and calibration trails matter for auditors and for internal governance. With built-in data capture and reporting hooks, you can show exactly how the plant held purity, dew point, and odorisation within limits.

Clear operating envelopes and interlocks help teams avoid off-spec production. Training materials and commissioning checklists support handover so that compliance is not just achieved at start-up but maintained through normal staffing changes.

Predictable output improves the economics of certificates and offtake contracts. When methane recovery is consistent and slip is low, each delivered Nm³ carries the value you contracted for, which stabilises cash flow and reduces disputes.

Commercial flexibility helps you place product where it pays best. If grid pricing softens, CNG or LNG loading can absorb output. If storage fills, controls can throttle to a profitable level without sacrificing long-term health of the equipment.

Upgrading has to fit your site’s realities, not the other way around. We plan tie-ins to digesters, flare, and power units with clear battery limits, utility balances, and heat integration that actually reduces your OPEX. Layouts account for crane access, traffic flows, noise, zoning, and ATEX or equivalent hazardous areas. Odorization skids, metering, and grid interconnects are specified alongside drainage, condensate handling, and frost protection so civil and mechanical teams can build once and build right.

Controls and data live where your operators already work. SCADA tags, alarm philosophies, and permissives align with your standards, while vendor packages are harmonized into one cause-and-effect matrix. We phase construction to minimize downtime, provide P&IDs and cable schedules that match what is installed, and hand over with training, spares lists, and commissioning checklists. The result is an upgrade that plugs in cleanly, starts up smoothly, and remains maintainable for the long haul.

Carbon Capture for small and medium enterprises

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Proven Impact

Cut carbon, grow margins

Delivered in
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Frequently asked questions

Need more clarity?

Below you’ll find quick answers to the questions we hear most, from feed-gas limits to maintenance routines. Expand any item for details; if you don’t see your question, our engineers are one click away.

All frequently asked questions

We can deliver biomethane that meets EU pipeline injection standards and/or vehicle fuel specifications, depending on your target market. Our polishing steps remove moisture, siloxanes, H₂S, ammonia and other traces to align with legal limits. After commissioning, we verify quality via gas chromatographs and independent lab testing to ensure you meet required purity, Wobbe index, and methane content.

By beginning with thorough gas analysis and feedstock assessment, we understand the variability in your raw biogas (organic composition, moisture, contaminant levels). The system is configured with flexible pretreatment stages and modular separation options that can adjust to these variations. Together with ongoing monitoring, you’ll get stable biomethane output even in changing conditions.

Payback periods generally range from 2 to 5 years, depending on biogas flow, local energy costs, and desired gas specifications. Operating costs are carefully managed via low maintenance design, durable components, and minimal chemical/solvent use in pretreatment or polishing. Savings also come from reduced waste management costs (less emissions, fewer backups) and from premium pricing of purified biomethane.

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